Monday, 12 March 2018

Use Shrink Wrap Machine For Automatic Packaging Applications

A shrink wrap machine is broadly used in the industrial applications for the automated packaging processes. Due to the requirement for rapid and more efficient packaging techniques, the shrink wrap machine has updated by including the shrink tunnel and web sealers. 

What are the Operating Principles of the Web Sealer Tunnel/Sleeve Wrapping Machines? 

  • The Shrink Wrapping Machine is used extensively for forming the plastic polymer film all around the item being packaged. The polyolefin wrap that is put all around the item act as the protective material. It is a simple packaging technique and is broadly used in several industrial packaging systems like food, soft drinks, pharmaceuticals, agro chemicals, etc. 
  • Conventionally, the shrink wrap machine was found to have L bar feeders where the operators could fit the plastic polymers. The manual technique is then replaced with the Automatic Shrink Wrap Machine that includes web sealer and shrink tunnel. 
  • The shrink tunnel is now fitted in most of the shrink wrap machines and is an integral part of the packaging process. The tunnel manages and reins the dimensional stability of shrink wrap thus enabling it to accomplish the perfect shape around the product that is packaged. 
  • The shrink tunnel is escalated on the conveyor system with plastic wrap that is loosely hanging on shrink tunnel. The gap between the rollers and the top of the shrink tunnel is warmed to allow the shrink wrap to coil around the item loosely and then seal it. Most of the shrink wraps incorporate diverse cooling and heating mechanisms in order to ensure that the packaging method is effective. 
Processing Capability and Capacity of the Shrink Tunnel Machines:-
  • Early, the shrink wrap machines had the L bar feeders and manual feeds. The procedure was quite slow and could package a few items in a minute. 
  • Due to the requirement for augmented speed, the automated conveyor systems, the shrink tunnel, the heat and air flow controllers and the web sealers have been fitted in most of the shrink wrap machine models. The automatic control and feed enable faster packaging. These machines are capable of packaging approximately 100 products in a minute. 
  • All systems are completely automated and are cautiously controlled using the PLCs and computers. The systems cool and heat the shrink wrap while conveyor system moves the items. The product is ultimately packaged and sealed using web sealer. 
  • The dimensions of the sealed package, cooling and heating time, weight, and the sealing length can be adjusted in order to suit specific application. Most of the machines have the maximum limit on parameters as per the size of the machine. 
Why Web Sealer is Incorporated on the Shrink Tunnel Machines? 
  • Including a web sealer completely automates the packaging technique thus, ensuring that wrap paper and the product are fed into the machine. The shrink wrap along with the web sealer perform functions like shrinking and wrapping the item. 
  • These machines are broadly used in the automated packaging methods where rapid packaging is needed.

Friday, 12 January 2018

Things To Know About An Injection Molding Machine

The array of the most reputed manufacturer and supplier of Turnkey Project Solutions in Kolkata incorporate an injection molding machine too besides the other featured-packed machineries.

Now, What Is An Injection Molding Machine?

An injection molding machine is also known as an injection press. It is used for manufacturing the plastic items by the process of injection molding. The machine has two major parts, a clamping unit and an injection unit.

How The Machine Is Operated?

The molds of the injection molding machine can be fixed firmly in either a vertical position or a horizontal position. Most of the industrial machines are found to have a horizontal orientation. The vertical machines are used mainly in few niche applications like allowing the machine for taking advantage of the gravity and for insert molding. 

Some of the vertical machines do not need the mold to get tied up. There are several techniques of fastening the apparatuses to the platens, manual clamps being the most commonly used ones. However, the magnetic clamps and the hydraulic clamps are also used sometimes for the same purpose. These machineries are used where the fast tool alterations are needed. 

The manufacturer of the Injection Molding Machine selects that whether the mold will work the best if a cold runner system is used or if a hot runner system is used for carrying the plastic directly from the injection unit straight to the cavities. A cold runner is a  straightforward channel that is carved into the machine’s mold. 

The plastic, which fills this type of runner cools down as the portion cools and then it is ejected along with the portion as a spruce. The hot runner system is a bit more knotty, often making the use of cartridge heaters for keeping the plastic in the hot runner as the part cools down. After the ejection of this part, the plastic that is remained in the hot runner is then injected into the subsequent part. 

Features Of A HDPE And PVC Injection Blow Molding Machine: -
  • Double heads, triple heads, four heads, or five heads
  • Zebra Line head having two layers, three layers, or four layers
  • Single or double stations without or with a de-flashing machine in diverse models
  • The bobbling extruders
  • Being able to view the strip machineries
  • Bottom propelling system
  • Angular waft attachment
  • Multi-point controlling system
  • Extruders with larger screw
  • Fitted with the hot wire cutters
  • Tremendous variable speed of AC drive with high outcomes 

Wednesday, 6 December 2017

Some Usages Of Soda Water Are Here To Be Explored

The soda water also referred to as the seltzer water, sparkling water, fizzy water or the bubbly water is actually the water into which the carbon dioxide gas is dissolved under pressure. Soda water or club soda contains additives like sodium bicarbonate, and sodium chloride but the normal seltzer is composed of only water and carbon dioxide without having any kind of additives. Carbonation is actually the technique that makes the water effervescent. Most of the soda water is sold in the local shops in the ready to drink bottles such as carbonated beverages like the soft drinks. Soda water made in the plants using the advanced Soda Water Plant Machine is of the best quality but nowadays soda water can be made in home also with the latest models of soda makers.

Check out the combined usages of soda water: -

  1. Carbonated beverages: - The plain soda water is regularly consumed as the alternative to the soft drinks. A soft drink is typically a beverage that contains carbonated or soda water, a flavoring agent, and a sweetener. The flavored soda water is available such as the cola. Plain soda water is frequently consumed by mixing it with fruit juices too. But this is totally different in taste as compared to the taste of the flavored ones like lime flavor, lemon, orange, cherry or the raspberry flavors. Many prefer to add diced or chopped fruits in the soda water to enjoy it in a bit different way.
  2. Alcoholic beverages: - Soda water is the liquid solution that can be mixed with the alcoholic beverages in order to top-off the hard drink and add a degree of ‘fizz’ to it. Adding the soda water to the alcoholic drinks like spirits dilutes the solution. Soda water also works really well in the short drinks prepared with brandy, whiskey, and campari. This type of carbonated water is also used for dilution of the drinks depending on cordials like orange squash. The soda water is a vital ingredient in making cocktails too.
  3. Cooking: - Soda water is rising in demand in cooking to give a lighter and fluffy texture to the dough and batters. It is found that the fizzy bubbles when added to the dough make the dough fluffy, light, and soft. Actually, pockets or pores are created on the dough when the soda water is added to it. These pockets get filled with carbon dioxide gas which provides such a texture to the dough.
  4. Stain remover: - It is popularly known that soda water is an excellent stain remover. Stains on clothes like red wines, tea or coffee get easily removed when washed or rubbed with soda water. But there is no underlying reason why soda water is superior to the plain water for removing stains from garments.
There are a number of industries now that provides the best Turnkey Project Solutions in Kolkata, efficient soda water making machine being one of the solutions. 

Thursday, 16 November 2017

Working Of Corrugated Carton Manufacturing Plant in Kolkata

Most of the items at supermarkets or the discount stores are safely delivered in different sized boxes known as the corrugated cartons made up of the corrugated cardboards. Corrugated cardboard is actually a stiff and firm yet light weighted material made up of three layers a brown kraft paper. These papers are used for corrugated cartons or boxes for delivering such heavy products since these types of papers have the capability to resist splitting, tearing and bursting.

From the paper mills, huge numbers of rolls of kraft papers are seen to be transported to the Corrugated Carton Manufacturing Plant in Kolkata. At the plant, these papers are layered up to form the cardboards and finally to the cardboards are then folded, cut, printed, and glued up to form the cartons or the boxes. At the beginning of this entire process, the kraft rolls are loaded into the giant sized machine called the corrugator. After the cartons are made, batches of these finished cartons are banded together for supplying or shipping to the toy makers, food processing units, automobile parts distributors and many other establishments.

Raw materials: - The fast growing that is the tall pine trees supply the primary raw materials that are used to make the corrugated cardboards. The big packaging industries convert the wood of the trees to the kraft papers. Rolls of the papers are then supplying in massive number to the carton manufacturing plants.

Design: - Today, in a corrugated carton manufacturing plant, designers are appointed who create innovative containers that need four-colour printing and the complex die-cutting techniques. These designs are made using sophisticated software like CAD programs, etc. The designers generate new designs or renovate the existing ones. Many retail stores prefer to use the light weighted and colourful corrugated cartons.  

The manufacturing process: -
  1.  Collecting the manufactured kraft papers from the industries.
  2. Corrugating the cardboard using those kraft papers.
  3. Forming the blanks into the cartons using the corrugated cardboards. The cartons are too made using the corrugators machine.

Quality control: - Quality control starts with the checking of the quality of kraft papers supplied by the packaging industries. The kraft papers have to be smooth and firm. After the papers are passed through the corrugators and transformed into the cartons, individual blanks of the boxes or cartons are pulled from the stack and then tested. The cob test measures the amont of moisture content in the medium and the liner. The glue strength, compression power, bursting resisting strength and the highly accurate tests for the dimensions of the cartons determine the quality of the whole manufacturing process.

Many companies provide different Turnkey Project Solutions in Kolkata. These companies ensure to take care of the projects starting from the conception to the conceptualization. 

Thursday, 12 October 2017

Get Complete Water Treatment Solutions From A Water Plant

For water treatment that is for purifying the impure water, the plant needs to undergo a number of steps. For every step, a machine is required. The machineries must be of premium quality and must be efficient enough to help in eliminating the impurities from large amount of unhygienic water at a time.
Clarification system: - Raw water is drawn or gathered from either a surface water source or from the underground. Even the rain water can be collected and treated for the suspended solids, colloidal particles and turbidity using the clarification systems. The Water Plant in Kolkata as a leading industry offers the widest range of these treatments solutions in modest prices. The offerings and designs are customized according to the project requirement. The machineries are made to bear the varying inlet loads, reduced power requirements, minimized sludge generation and low space and area of installation. The range of water treatment machineries include the: -
  • ·     Clarifiers.
  •       Clariflocculator.
  •       Reactor clarifiers.
  •       Tube settlers.
  •       Plate settlers.

Filtration systems: - A wide range of machineries for filtration systems are made to enable treatment of the suspended particles, eliminate the odour, colour and oil through the filtration process. The filtration solution range includes: -
  • ·      Gravity sand filters.
  •        Pressure sand filters.
  •        Dual and multimedia filters.
  •        Auto valveless gravity filters.
  •        Activated carbon filters.
  •        Walnut shell carbon filters.
  •        Micro filtration systems.

What are the machineries that are needed to make mineral water?
The machineries used by the Mineral Water Plant in Kolkata can be widely categorized according to the following sections: -
  • ·      Water treatment section – This section consists of all the equipments required to process and treat the collected water. It can be classified into pre-filtration in which the physical impurities and odour are removed from the raw and contaminated water. Then comes the RO filtration which is the membrane filtration. Reverse osmosis is used for the purpose. At the last, post-filtration is applied where UV radiation is used along with ozonation and addition of minerals.
  •       Bottle making system – The PET bottles are used here. Small necked bottles are blown with high pressure to increase the volume inside the bottles. Machineries that are required are the high pressure air compressors, performance heaters, conveyors, blowing machines, moulds and the mould chillers.
  •       Bottle filling section – For this purpose capping machines are needed. The empty PET bottles are fed to RFC machines where the bottles are rinsed, filled and capped according to the capacity of the bottles.

There are a few more machineries that a mineral water plants must get supplemented with. Some of these are the compressors, coaling towers and generators.

Wednesday, 11 October 2017

Meet Varied Market Demands With Turnkey Project Solutions

A turnkey solution is a kind of system which can be conveniently implemented into the current business processes. The solution gets instantly ready to be used upon implementation. It is created to fulfil a certain procedure such as website design, billing, content management or training. The suppliers of Turnkey Project Solutions in Kolkata provide specialized solutions in different fields with technical consulting for all the segments. The solutions are mainly provided for the mineral water plants, DM plants, Drinking water plants, sewage treatment plant, effluent treatment plant, soda water plant, water softening plant, candy and lollipop making plant, fruit juice plant, flour mills, animal feed plant and the confectionary plant. The provider must be licensed to supply the solutions.

The Candy and Lollypop Making Plant in Kolkata is one of the rising industries now producing the largest varieties of candies and lollipops using the latest technologies. The machines are highly efficient for making these types of sweet bites. The candy making machines are thoroughly tested before using. The machines are made considering some factors like low maintenance, easy operation and high results without wasting the raw materials. The plant needs the entire range of equipments for making the candies. The machines are available with several technical specifications which can be also customized according to the customer’s requirements. Some of the equipments used by the candy and lollipop making plants are the dissolving tank, vibratory cooling tunnel vacuum batch cooker, rotary kneading machine, batch former machine, Candy sizing machine, Uni plast-O-plast sweet forming machine, three way cooling conveyor, automatic candy wrapping machine, single or double twist candy wrapping machine and automatic pillow pack machine. All these machines are supplied by the equipment manufacturing industries.

The ingredients used in the plants for making these sweetening bites are water, sugar, syrups, malic or citric acid and extra flavourings. Varieties of wrappers are used to wrap the candies. Some are simply transparent and some are the printed waxed papers. Particular steps are followed to make these edibles in the plants.
  • ·Firstly, dry sugar is brought to the plant in gondola cars which are attached to the liquidizer. Then the sugar is dissolved into the water. It takes around an hour to dissolve approximately 180,000 lb sugar. Then the sugary syrup is put into the pre-cooker.
  •  The corn syrup is added to the sugary liquid in the pre-cooker. The ratio must be like 55% of the sugary water and 45% percent of the corn syrup. This solution is heated after mixing.
  • This heated liquid mixture is then pumped to the final cooker where the solution is cooked under vacuum for few minutes at around 290 degree Fahrenheit temperature. The vacuum essentially removes the moisture content and heat from the from the candy mixture Giant sized cooker can produce up to 70kgs of candies in a single batch.
  • Now the colours, flavours and acidic ingredients are added.
  • Then the candies are prepared to be transformed into lollipops. The cooled candies are sent to the batch rollers and then to the sizing wheels.
  • After the lollipops get cooled, these are moved to the conveyor belts and then dropped into the wrapping machines. The pops get automatically wrapped.
  • Finally these stuffs are packed and supplied.
Every step needs advanced machineries which are manufactured by the plants of the city in reduced prices. 

Tuesday, 10 October 2017

Get Refreshed With Flavoured Soda Water

Carbonated water which is also referred to as the soda water, club soda water, bubbly water, seltzer water, sparkling water or the fizzy water is actually the water in which carbon dioxide is dissolved under pressure. Some of these are comprised of additives like sodium bicarbonate, sodium chloride. These additives are incorporated or dissolved to emulate the slight salty taste. Flavours are added to enhance the taste of these beverages. Flavours may be of some spices, fruits or any other essence of edibles. Carbonation process makes the water effervescent. Mostly this carbonated or soda water is supplied or sold in bottles. Soda water is a bit acidic and has a little health impact. This type of liquid gets easily neutralized by the saliva. There are so many uses of soda water in our daily life. Some are: -
  • The plain soda water can be also mixed with different fruit juices and then consumed. Cutting fresh fruits and putting it in the beverage is another way of serving and consuming it. Some commonly used fruits are orange, mango, raspberry, pineapple, lemon or lime.
  • Soda water is also added to alcoholic drinks to provide the fizzy effect.
  • Soda water is also used to make dough and batter for cooking purposes. Adding this type of liquid to the batter or dough gives a light texture to the cooked stuff.
  • This liquid shows wonders in removing stains from the clothes.

The most trusted Soda Water Plant in Kolkata is supplemented with the most updated soda water making machineries to make the best quality and flavoured soda water. The Soda Water Plant Machine is a giant sized machine for making this fizzy drink. This machine works by pushing or injecting the carbon dioxide to produce the effervescence effect. The liquid is manufactured following some steps.
  • Water is clarified first.
  • The clarified water is then filtered, sterilized and de-chlorinated.
  • In the third step, all the ingredients are mixed in correct proportions. Flavours are added.
  • Then the beverage is carbonated.
  • Finally the prepared beverage is filled and packed in the bottles.

The quality of the drink is tested before supplying. The liquid is packed in different sized bottles and sold in different prices.